Kay Dee Engineering Plastics

Unique Challenges

• The existing single storey building was out dated and under performing. The site was originally a railway sidings and the building had been developed in stages, for various different uses.
• The result was a very unsatisfactory premises, consisting of many interconnecting units and rooms, not suitable for a rapidly expanding, modern plastics engineering business.
• The existing building contained asbestos and various problems were discovered in the ground, ie a culvert, old foundations, and contamination.
• The Client had to remain in production, on site, with minimum disruption throughout the project
• There was restricted space on site with only one entrance for client and contractor
• Numerous ovens and machines required by the client had to be professionally re-located during the works
• The client required a practical and smart building, with increased area of warehouse and office space with modern facilities

The site prior to work commencing

Design

• Bespoke to client’s requirements
• Completed on schedule and within budget
• A modern, clean warehouse, in line with current Building Regulations and therefore with plenty of natural light and insulation creating a better working environment for staff
• More floor space on the existing site, therefore creating increased productivity and value

Phase 1 frame
The phase 2 steel framework nearing completion

Construction

• Form an additional entrance to the site
• Build phase 1
• Client moves production into Phase 1 of the building
• Install temporary office accommodation for the client
• Remove all asbestos from the site
• Disconnect the Gas, Water & Electricity Supplies
• Demolish the existing building
• Build phase 2 and complete the internal & external works
• Remove temporary wall between phase 1 and 2
• Remove temporary office accommodation

Testimonial

Kay-Dee Engineering Plastics Ltd. is pleased to confirm that Sutcliffe Construction Ltd. delivered the full construction package, from initial design and planning application through to office fit out and hand over of keys.

Regular site meetings ensured Sutcliffes incorporated our belated design changes and overcame several unforeseen issues.

The phased build progressed smoothly, with minimal disruption on site or to the neighbouring buildings; whilst Health & Safety issues remained an absolute priority.

We are proud of our completed factory and offices – which were completed to schedule and on the agreed budget.

Stephen Ward
Managing Director, Kay-Dee Engineering Plastics Ltd

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