Copper Dragon Brewery
Project Brief
Design, obtain planning and build a unit to house Copper Dragon's new Brewery whilst optimising the available space on site and considering local flood risk
Unique Challenges
- There was a strong possibility that soft ground would be encountered during placing of the foundations
- Numerous drains ran across the site in many directions
- The site was in a flood risk area
- There wasn't enough fall to the distant mains sewer
- The brewery demanded large gas and water supplies
- The internal layout needed to allow for future expansion of the brewery equipment
Groundworks commencing on site
Design
- A ground beam foundation was designed which incorporated a retaining wall, this enabled the whole area within the building to be raised 1.2 metres and the external yard to the front elevation to be raised to the required level whilst maintaining forklift access around the sides of the building
- A complete new drainage system was designed that would accept all new and diverted drains and keep them outside the building footprint.
- The floor needed many drainage channels and had to be laid to falls. These drains then discharged through trade effluent tanks and flow metres before being pumped to the main sewer.
- New water and gas supplies were fed into the building
- Mezzanine floors, high level walkways and roof level trusses all had to be designed around the proposed brewery equipment to aid production and to ‘future-proof' the building for further development
Preparing for pouring the retaining wall
Pouring the retaining wall
Construction
- Demolish an existing building
- Prepare the site
- Lay new and divert existing drains
- Lay foundations and cast retaining wall
- Raise level of site
- Construct trade effluent tank and pumping chamber
- Erect steel frame, mezzanine floor and cladding
- Lay floor slab and drainage channels
- Build internal blockwork
- Fit walkways, roof level trusses and staircase
- Lay external kerbing and surfacing
- Fix new palisade fencing
- Client fits new brewery equipment and specialist floor covering
Steel framework being erected
Cladding using a Clad Boy
Placement of the concrete floor
Gantry installation
Toasting completion of the new Brewhouse with Copper Dragon MD, Steve Taylor
Photo Gallery
Click here for online construction photo gallery
360-degree Virtual Tours
Click on the images below to view virtual tours of the Copper Dragon Brewhouse construction
Steel framework during construction
Internal block work in progress


